1-9-30 Katahira Asao-Ward Kawasaki-City Kanagawa-Pref, 215-0023 JAPAN
①What is the difference between the tilted rotation planetary ball mill
and the 3D ball mill(3D Reactor)?
A 3D ball mill(3D Reactor) is a ball mill having two longitudinal and transverse axes, like a gyroshin single.Since balls move in random directions by adjusting the rotation of the two axes, we have made it possible to efficiently crush using the whole container rather than a planetary ball mill.
The possibility that milling can not be done by the planetary ball mill can be increased, and the possibility of shortening the milling time also increases.
Compared with the planetary ball mill, highly uniform milling, mixing and dispersing have been made possible.
②What is the difference between pulverization of tiltied rotation planetary ball mill and 3D ball mill(３D Reactor)?
In the 3D ball mill(3D Reactor), milling balls and milled material hit the entire container, and the milling power exceeding Planet series and planetary ball mill is realized.Furthermore, since the 3D ball mill(3D Reactor) moves around in the container at all times, solidification is hardly done especially when dry pulverizing.
There is a high possibility that the solidification problem at the time of dry milling, which was a weak points of the planetary ball mill, can be solved.
Furthermore, It is good at mixing substances with different specific gravity and viscosity.
Milling strength ⇒ futility without waste is a feature.Batch process, more finely milled uniformly with single peak.Moreover, the edges of the particles after milling are round and keep the particle shape.
Strength of mixing / dispersion / compound/ emulsification⇒ It is good at uniform mixture dispersion using the wall of the container without waste without using a blade.
③Are there consumables for 3D ball mill(3D Reactor)?
Rubber and bearings to be contacted during rotation. If you think of it as a car, think of wear exchange on the tire.The advantage of rubber contact is that the sound is quiet, the use of gears and gears is slight, and features of failure are few.
④Is it safe without a cooling fan?
Unlike the Planet series and the planetary ball mill, the 3D ball mill milling and mixes using the entire container, so it is almost impossible to disperse the heat of milling throughout the container and become heat.
⑤Is it possible to investigate whether it can be crushed with a 3D ball mill(３D Reactor)?
Except for hazardous materials that have an effect on the human body, it is possible if it is a small amount (about 100 g or less).Please send a small sample (less than 100 g) or (Asaku-ku Kawasaki-city Kanagawa-Pref.)Odakyu Line Kakio Station in front of our exhibition room so we experiment with the engineers using various machines.It is possible to receive.Based on the experimental results, we believe that it will be easier to decide the model, container material and so on. We look forward to hearing from you.
⑥What kind of materials can be purlperised with the 3D ball mill(３D Reactor)?
If it can milling with a hammer, most things can be milled.The one which can not be broken is plastic such as PET bottle, agar when it is food. However, it can be pulverized if hardened with liquid nitrogen or the like.Sticky metals such as Ag can be broken depending on the pulverization method, but in some cases it is larger than before pulverization.
⑦Is it possible to milling organic matter with a 3D ball mil(３D Reactor)?
Organic matter milling is possible.The milling of inorganic matter is the field of good milling of planetary ball mill.However, it is difficult to crush organic matter due to heat of impact / frictional force.However, in case of 3D ball mill(3D Reactor), since the entire container surface is utilized, heat is dispersed and it is difficult to reach high temperature.Therefore it is also possible to milling organic substances and substances sensitive to heat.
⑧What was the milling experience of the 3D ball mill(３D Reactor)?
It is 10 nanometers with titanium oxide when wet.Pulverization to submicron class is possible if dry type.Furthermore, it is milling for a shorter time than the planetary ball mill.Moreover, it realized uniform pulverization of single peak.
⑨What kind of substance is suitable for 3D ball mill(３D Reactor) milling?
Since the container diameter is larger than Planet series, it is possible to mill a large amount.
It is recommended for those who were satisfied with the milling amount of the planetary ball mill.
Furthermore, since the surface of the milling container is used without waste with a strong frictional force, the pulverization, mixing, dispersion and compound are beautiful with the single peak particle diameter.
⑩Could you milling about 5g?
Is possible.There is a medium-size and small 3D ball mill(3D Reactor).
· Medium-size 3D ball mill (3D Reactor)⇒ 1 batch process about 100g (ml)～1,200g (ml)"
· Small-Size 3D ball mill (3D Reactor) ⇒1 batch process about 2g(ml) ～100g (ml).
⑪Can we mix substances with different specific gravity and viscosity with a 3D Ball Mill(3D Reactor)?
The combination of substances with different gravities and viscosities is thought to make the best use of the characteristics of the 3D ball mill.There is a big possibility as a 3D Reactor.
⑫Is there a free loan of 3D Ball Mil(3D Reactor)l?
We do not lend out both free of charge and fee.
It is only for use with technical personnel in our company's exhibition room.
⑬ Is there a larger capacity product than the current model of 3D Ball Mill(3D Reactor)?
We do not have it.
However, we are looking for a joint development company of large capacity products.
Consultation of license out is also possible.
⑭ Is there a controllable 3D ball mill (3D Reactor)?
Yes. 【Small Size / 3D Ball Mill (3D Reactor) (PC control version) 3DB-80(PC)】
⑮ Please tell us a simple comparison between conventional two-dimensional
motion and three-dimensional motion?
・Low heat generation
· High uniformity
These three points are very different.
Creative ball mill with high speed 3D rotation
· Ultrafine milling (nanoscale pulverization), mixture, dispersion, emulsification
· Mechanochemical reaction
· Synthesis of new substances (new materials) by mechanical alloying
Provide unknown possibilities in the above.
In addition, it is also a machine that specializes in mixing with different specific gravity and viscosity.
Please feel the difference between the conventional high speed 2D motion
(critical) and 【unknown area】 high speed 3D motion (Non critical).
The high-speed 3D motion realizing non-criticality enabled non-solidification, high homogeneity mixing, dispersion, milling and compound.!
High-speed 3D motion can be expected to further reduce mixing unevenness and further improve milling uniformity.
Weak points of the high-speed 2D motion are affected by gravity.
It agglomerates at the bottom with high specific gravity and fine material.
However, high-speed 3D motion makes full use of the inner wall surface of the container.
It is the greatest feature that it does not give agglomeration time even with high specific gravity or fine material.
Super points of 3D Ball Mill(3D Reactor)
①Dry process pulverization, mixture, dispersion without aggragation
②Low thermogenesis with spherical motion
③Uniform pulverization, mixing and dispersion
④Non-criticality based on high-speed rotation
⑤Uniform mixing without blade
⑥Utilizing friction force and achieved pulverization with maintaining particle form
①Thermogenesis problem in high-speed 2D motion pulverization, mixture, dispersion, compound, emulsification
・Utilizing the entire inner area of the container promotes the dispersion of frictional heat and its generation. Effective with organic and inorganic substances.
②Uneven particle size in high-speed 2D motion pulverization, mixture, dispersion, compound.
・Batched pulverization utilizing friction force of high-speed 3D motion. Rounded particle form and uniform particle size.
③Solidification in high-speed 2D motion dry pulverization, mixture, dispersion, compound, emulsification
・Achieving no solidification by high-speed 3D motion dry pulverization.
④Uneven 2D motion mixing (because of only one axis)
・Without blade. High-speed 3D motion makes it possible to use entire inner area of container efficiently. Low thermogenesis and uniform mixing can be achieved.
・Breaking substances of less than mm units from micrometers to Nano units.
・Mixing and dispersing of substances with different specific gravity and viscosity uniformly are possible.
・Since the entire container surface is used by frictional force, milling heat hardly occurs.Therefore, it is possible to mill, mix and disperse inorganic substances and organic substances.
・By adopting batch method for containers, it is possible to mill single peak with high uniformity.
【3D Ball Mil(3D Reactor) as milling, mixing, dispersing machine】
· Milling machine making full use of frictional force.
· Mixing and dispersing machine without using blades.
【3D Ball Mill (3D Reactor) Recent Equipment Usage Example】
・Mixing and dispersion of battery materials (positive electrode materials, negative electrode materials).
・Mixing and milling of all solid state battery materials.
・Mixing and milling of laminated capacitor.
・Mixing, dispersion, pulverization of CNT.
・Mixing and dispersion of electroconductive pastes and inks for electroclonics.
(For example, mixing and dispersion having a difference in specific gravity between metals and resins)
・Mixing and dispersion of special inks such as printer.
(For example, metal, mixture of glass and organic solvent, dispersion)
・Mixing and dispersion of fluorescent materials and magnetic materials.
・Mixing and dispersion of photoresist materials.
・Compound of inks and abrasive.
・Thermoformed in-mold electronics, mixing, dispersion.
・OLED （organic light emitting display）, mixing, dispersion.
・Mixing and dispersion of 3D printers.
(Mixing and dispersion of ceramics and resin, etc.)
・Mixing and dispersion of organic organic EL materials.
・Emulsion, mixing, dispersion of plural special solvent, acrylic etc.
・Mixing, dispersion, emulsification of medicines and cosmetics sensitive to heat change.
・Optical splitting of pharmaceuticals.
· A company that makes products from materials.
· A company that makes high added value products.
· Things that demonstrate the effect when using fine particles.
· One who is troubled by uniform mixture with small specific gravity and different viscosity.
· If you are having trouble with reaggregation.
· People who need help with milling heat.
【Advantages of Introducing 3D Ball Mill (3D Reactor)】
・Manufacturing loss (Irregular) reduction by improving uniformity.
・Creation of innovative materials through improvement of uniformity.
・Reduction of raw material costs by miniaturization and highly uniform mixing.
・Reduction of manufacturing time and personnel cost.
・Introduced manufacturing method which could not be solved by existing equipment. (Differentiation from other companies)
【Main Purpose Of Our Products (Pulverization, Mixing, Dispersion, compound and Emulsionetc.)】
・Liquid crystal materials
・3D printer materials
・Automotive parts materials
・Powder coating materials
・Homogeneous mixing of chemical products such as acrylic
・Ceramics material for Molding
・Metals material for Molding
・Conductive paste for electro industry
・Conductive ink for electro industry
・Thermoformed in-mold electronics
・OLED light market
・Electronic component materials
・Printed thin film transistor
【Major suppliers of our products】
· Universities, graduate schools, universities, colleges, high schools
· R&D companies
· Cosmetics company
· Bio company
1-9-30 Katahira Asao-Ward Kawasaki-City Kanagawa-Pref, 215-0023 JAPAN